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Risk Assessment Tools Examples

A complete risk assessment necessitates the use of certain tools. In this article, we will discuss how to use these tools to generate effective safety measures and how free resources and tools like a Machine Guarding Risk Assessment form manages industrial hazards better.

Risk Assessment Tools Examples

Table of Contents

Article Summary

  • Risk assessment tools help streamline the risk assessment process by helping personnel identify hazards in the activity and choose the appropriate control to effectively manage the hazard.
  • An effective Machine Guarding Risk Assessment should integrate these risk assessment tools to ensure that the form is compliant and effective.
  • There are three basic risk assessment tools that establishments could use to create a compliant and effective form. The three basic tools are a task hazard analysis, a root cause analysis, and a risk scoring matrix.

What is the importance of Risk Assessment Tools?

A risk assessment makes use of tools to effectively identify hazards and provide the appropriate control measure. These tools help evaluate each activity, score identified hazards, and guide employees on which control would be best suited to effectively eliminate hazards or mitigate their effects. Applying these tools will always guarantee a safe working environment for workers so they can work efficiently on their day-to-day activities.

The risk assessment is highly dependent on these tools to garner the most effective method to maintain safety in the workplace. Personnel must understand and learn how to use these tools to achieve the primary objective of maintaining a safe work environment. It is best that employers from any establishment provide training on using such tools to fabricate an effective and compliant risk assessment.

How to format a complaint and effective Machinery Guarding Risk Assessment?

As discussed, risk assessments make use of tools to effectively manage hazards. Therefore, the risk assessment form must include a task hazard analysis that enables personnel to identify and list hazards associated with each procedure in a specific activity. The form must also integrate a risk scoring matrix that scores hazards to help choose the most appropriate control measure. To visualize the process, refer to the example provided below for a Machine Guarding Risk Assessment.

Free Machine Guarding Risk Assessment Template

Machine Guarding Risk Assessment template
Machine Guarding Risk Assessment template

Use this Machine Guarding Risk Assessment for free

What are examples of Risk Assessment Tools?

There are multiple tools that a risk assessment can make use of. However, we will discuss the three most important tools that can help you make a compliant and effective risk assessment.

To get more gist on how risk assessments work, here are some useful and effective risk assessment tools you can work with: Site-Specific Risk Assessment and Risk Assessment for Demolition.

The three tools are a job hazard analysis, a risk assessment matrix, and a root cause analysis. These three are the basic tools that will guide you in choosing the most appropriate control measures to keep your workplace free from hazards. To enhance your understanding of these three tools, we will provide an example procedure for conducting each one.

Root Cause Analysis

A root cause analysis is used when a recent incident or accident has occurred. This process investigates and identifies the true cause of the incident. A root cause analysis makes use of multiple methods, but the most common way is to conduct the “5 Whys.” This procedure is a simple, direct, and effective way of determining the root cause. Here is a procedural example of how to conduct it.

  • The first step is to build the right team. The team members should consist of the personnel involved in the incident, supervisors, and a professional for safety management. Creating a team ensures all possible perspectives of the incident are covered and considered. This procedure helps provide angles on where the root cause might come from.
  • The second step is to define the problem. This stage of the procedure serves as a reference point for everyone on the team to align their understanding of what occurred during the incident and outlines the scope of what the team aims to resolve. For example, an employee fell down the scaffolding platform while conducting maintenance work on the pipe.
  • After defining the problem, the team can then begin with the five whys. The first question should align with the problem statement. For example: Why did the employee fall down the scaffolding while conducting maintenance on the pipe? The question will be provided with the possible reason, and the next “why” can then be asked. The process of asking “why” is then continued until further questioning no longer adds value.
  • The last “why” of the series should provide the root cause of the incident. When this is identified, a solution can then be formulated to prevent the incident from happening again. To ensure the implementation of the solution, the incident must be documented in the risk analysis form along with the decided control measure.

Risk Scoring Matrix

A risk scoring matrix scores the hazard by its probability and severity. The product of these two will determine the risk score of the hazard, which will determine the appropriate control measure to eliminate or mitigate the effect of the hazard. Below is an example of how you can score your hazard using the risk scoring matrix.

Likelihood

Likelihood is the scale of how probable the hazard will occur. The higher the score of the hazard, the more likely it will occur. A common example of a hazard with a high likelihood score is slipping on a wet factory floor. You can score the likelihood of your hazard, like the example provided below.

Risk Assessment Tools Example

Severity

Severity determines how grave the potential impact of the hazard is. Scoring high on severity means that a hazard can potentially disable a person or kill them. Below is an example of how you can score your hazard.

Risk Assessment Tools Example

Risk Score

By multiplying the likelihood and severity of the identified hazard, a risk score is generated. You should consider hazards with a risk score of 10 and above as critical hazards. These hazards must be provided with safety measures that can effectively manage and control them. Failing to implement safety measures may expose your personnel to the potential dangers posed by the hazard. Below is a guide to risk scores.

Risk Assessment Tools Example

Task Hazard Analysis

A task hazard analysis is a tool that reviews the procedures of a certain activity. Hazards are then identified for each step activity and documented. Using a task hazard analysis helps employees identify all potential hazards associated with a specific activity. To clarify this concept, here is an example of a task hazard analysis specifically related to using a forklift.

Risk Assessment Tools Example

As a guide and framework for developing your risk assessments, whether it's for tools, equipment, machinery, or anything potentially hazardous and dangerous for workers, also use this Risk Assessment Example article as a guide. And to further exaplain the differences between a Risk Assessment and a Job Safety Analysis, which is as important as the former, read more about them in this article Difference between JSA and Risk Assessment.

Risk Assessments made easy

A risk assessment is an essential document for managing hazards in the workplace. However, when using paper-based forms, things might get a bit messy. Creating paper-based forms is time-consuming and takes a lot of room for compilation. This might cause delays in delivering safety measures as well as the loss of critical records during audits.

Fortunately, technology has got us covered. The Risk Assessment App allows you to simplify and enhance your safety management process. This application allows you to generate standard-compliant forms and documents that you can conveniently fill out and keep in one location. This eliminates the effort of developing forms from scratch, printing them, and gathering them until they take up all available office space. More importantly, filling out risk assessment forms only requires a few clicks and taps to complete one, ultimately streamlining the risk assessment process.

Summary of Risk Assessment Tools Examples

Risk assessments are documents that help manage hazards in the workplace. However, to make an effective and compliant risk assessment, risk assessment tools must be integrated into the form. These risk assessment tools help guide employees in identifying hazards and choosing the appropriate control measure. There are three basic risk assessment tools that employers could use to help achieve this, which are task hazard analysis, root cause analysis, and a risk scoring matrix. Using these tools helps streamline the whole risk assessment process and provide the correct measures needed to maintain a safe and healthy work environment.

Frequently Asked Questions

Is conducting a risk assessment a regulatory requirement for industrial plants?

Yes – this process is required under OSHA’s General Duty Clause and 29 CFR 1910 in the United States, and under the Management of Health and Safety at Work Regulations 1999 in the United Kingdom. You can easily comply with these regulations by conducting formal risk assessments, documenting identified hazards with control measures, and regularly reviewing and updating assessments to ensure ongoing workplace safety.

How is technology changing how people conduct risk assessments?

Technology is transforming risk assessments by replacing paper-based checklists and manual spreadsheets with digital solutions like Dashpivot. Teams can now complete assessments faster, automate reporting and approvals, and ensure real-time compliance tracking. This leads to significant time savings, more accurate data collection, and ultimately safer and more efficient worksites.

Does Sitemate offer templates for Fork Lift Risk Assessments?

Yes – Sitemate offers a ready-to-use and editable Forklift Risk Assessment that can also be edited for your workflow. Companies of all sizes in construction, warehousing, and manufacturing are using these templates right now to streamline their forklift safety checks and risk assessments.

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Sitemate builds best in class tools for built world companies.

About Felmar Niecel Mantalaba

Felmar is a mechanical engineer whose 4 years of experience in the mining industry inspired him to write and share stories to progress the revolution of new technologies and create smarter, smoother ways of living.

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